Application scenarios of three-dimensional warehouse pallets
Source: kuda 2025-04-19
The three-dimensional plastic pallet is a standardized logistics vehicle designed specifically for high-rise storage systems. It is made of polymer materials such as HDPE and PP, and has the characteristics of uniform size, sturdy structure, and strong load-bearing capacity. Its core function is to serve as a dynamic platform for loading, unloading, transportation, and storage of goods, seamlessly connecting with automated equipment (stacker cranes, AGVs, etc.) through forklift sockets to achieve the transformation of goods from static to dynamic. Compared with wooden pallets, plastic pallets have the characteristics of moisture resistance, corrosion resistance, insect resistance, and meet environmental protection requirements, and can be recycled.
Core application scenarios of plastic pallets in three-dimensional warehouses
1. Intelligent warehousing optimization
Space utilization improvement: Through vertical stacking design and combined with a three-dimensional warehouse shelf system, the storage height can reach tens of meters, and the space utilization rate is increased by more than 300% compared to traditional warehouses.
Automated adaptation: Standardized dimensions (such as 1200 × 1000mm) ensure precise docking with stacker cranes, conveyor belts, and other equipment, reducing operational lag and improving access efficiency.
2. Dynamic logistics management
High intensity handling: The "Tian" or "Chuan" structure is used to enhance the load-bearing capacity, with a dynamic load capacity of up to 2000kg, meeting the high-intensity operation requirements such as AGV emergency stop and intensive handling.
Cold chain and high temperature scenarios: The material's temperature resistance range covers -30 ℃ to 80 ℃, and it maintains stability in extreme environments such as food cold chain and automobile manufacturing.
3. Data driven decision-making
Intelligent tracking: Built in RFID or QR code, integrated with WMS system to achieve real-time positioning of goods, automatic inventory counting, and full chain traceability.
Digital twin integration: Collecting tray usage data (load capacity, position, loss rate) through IoT modules, optimizing scheduling strategies, and reducing inventory turnover days.
4. Industry customization requirements
Food and medicine: The anti slip surface and antibacterial material meet hygiene standards, reducing the risk of cross contamination.
Manufacturing industry: Anti static trays protect precision components, reducing transportation loss rate from 1.2% to 0.15%.
Technological Evolution Trends
Modern three-dimensional plastic pallets are transforming from a single logistics tool to an "intelligent node", gradually becoming a key carrier connecting the physical and digital worlds in Industry 4.0 through material modification (such as nanoreinforcement technology), modular design (foldable structure), and data interface embedding.